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Suspension Lifts and Load Ratings: Matching the Kit to the Build

"Two inch lift kit" is the most quoted and least useful spec in the 4WD aftermarket. What determines how your vehicle rides, sits and handles is the load rating of the springs versus the weight actually on them — and most people buy in the wrong order.

Driving a D22 Navara? Our 2005 D22 suspension guide compares sourced kit and component options, explains torsion bars and rear leaves, and works through the 31-to-33-inch tyre question.

Load rating beats lift height

Springs are rated for a constant load — the weight permanently on the vehicle. Brands express it differently ("0–300 kg", "light / medium / heavy", "for vehicles with bar and winch"), but the concept is the same: a spring is designed to sit at the correct height and spring rate with a particular load on it.

Fit heavy-load springs to an empty ute and you get a harsh ride and a tail-high stance. Fit standard-load springs under a canopy, drawers and a full fridge and the vehicle sags, the shocks run out of travel, and the "2 inch lift" becomes half an inch. Neither kit was faulty — both were mismatched.

Buy accessories first, suspension last

The most common sequencing mistake is buying suspension early, then adding a bar, winch, canopy and drawers over the following year. Each addition changes the load the springs were chosen for. The right order is: decide the full build, add up the constant weight front and rear (our Garage tool does this), and choose spring rates against those numbers. If the build will happen in stages over years, tell your fitter — some setups can be revalved or respringed cheaply later, others can't.

Constant vs occasional load: a winch, bar and drawers are constant. Passengers, water and a loaded fridge are occasional. Springs should be chosen for constant load, with enough headroom for the occasional weight. Airbag assist springs can help with big swings (e.g. towing), but they don't increase any legal rating.

What lift height actually affects

A lift can change clearance, centre of gravity and driveline geometry. Its effects depend on suspension design, tyre size and the complete kit. Check steering and suspension travel, brake hoses, ABS wiring, alignment and stability-control requirements with the fitter; no generic lift height is a guarantee of acceptable behaviour.

Check the combined tyre, body and suspension changes with your registering authority before ordering. WA currently lists spring-only height changes within 50 mm under its inspection-and-permit pathway; this is not a national no-approval allowance. Transport WA: simple modifications.

Shocks: where the money goes

Springs support the vehicle and shocks control suspension movement; neither component by itself increases a legal mass rating. Compare the kit maker’s exact application, constant-load range, travel limits, service requirements and warranty. Choose damping for the vehicle’s actual use and load rather than assuming one shock design suits every loaded tourer.

GVM upgrades are a different thing

A replacement suspension kit does not by itself increase GVM. Any increased rating must appear in the applicable approval and vehicle records; check the other ratings independently. Transport WA: GVM and GCM FAQs. See GVM Upgrades Explained.

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Written by Josh for FitFourby. If a source is missing or a claim needs correcting, tell us and we'll review it.
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General information only. Load ratings, lift legality and certification requirements vary by state and vehicle — confirm with your state road authority and a qualified suspension specialist before purchasing.